Energy & Utilities services

Safety Leadership for Complex, High-Hazard Energy Operations

Comprehensive safety, logistics, and turnaround services for refineries, petrochemical plants, power generation facilities, and pulp & paper mills.

Energy & Utilities Demands

Energy and utilities operations demand the highest levels of safety expertise. Process safety incidents can threaten lives, communities, and facility viability. Turnaround delays cost tens of thousands per hour. Regulatory violations bring severe penalties.

$10-50M+ turnarounds, $500K-2M+ daily outages, $15K-150K+ PSM violations.

Zero margin for error.

Steel Manufacturing

Refining & Petrochemical

Refineries face extreme hazards: hydrocarbons, high pressure, high temperatures. Confined space work in vessels and towers creates constant risk. Multi-million-dollar turnarounds demand zero-defect execution under intense OSHA and EPA scrutiny.

Automotive Manufacturing

Power Generation

Power plants face high-voltage electrical hazards, boiler work, and confined space entry in precipitators and ducts. Older facilities require asbestos and lead abatement. Outage delays cost $500K-2M+ daily under strict environmental compliance requirements.

Pharmaceutical Manufacturing

Pulp & Paper

Mills face chemical exposures from pulping and bleaching agents, plus high-temperature work in digesters and recovery boilers. Confined space operations, hexavalent chromium in welding, and extreme noise create constant hazards requiring specialized safety expertise.

OnPoint’s Energy Heritage

OnPoint’s Energy Heritage

OnPoint's foundation is Gulf Coast petrochemical. We started in the heart of refining and chemical industry and built our reputation on the most demanding projects. Thirty-five years supporting refineries, chemical plants, power facilities, and mills.

We've managed hundreds of major turnarounds, outages, and capital projects across 20+ states. Deep relationships with energy sector leaders and major contractors. Experience in both union and non-union environments.

Sectors served
Petroleum refining, petrochemical manufacturing, natural gas processing, power generation (coal, gas, combined cycle, cogeneration), wind and solar farms, electric and gas utilities, midstream pipelines and terminals, LNG facilities, pulp and paper manufacturing, biomass and waste-to-energy.

Geographic reach
Founded in the Gulf Coast (Texas, Louisiana, Mississippi). Nationwide execution from the Great Plains to California and Hawaii.

Comprehensive Energy Solutions

Energy Sector Safety Services

  • Process Safety & Compliance
    Avoid $15K-150K+ PSM violations that could shut down operations. Expert program support maintains compliance
    without burdening operations management.
  • Site Safety Management
    Prevent incidents in high-hazard environments with hydrocarbons and extreme conditions. Full-time advisors manage
    permits, hot work, and confined space safely.
  • Specialized Safety Programs
    Control H2S, benzene, and toxic exposures unique to energy operations. Specialized expertise prevents catastrophic
    incidents in high-hazard processes.

Utility Safety Management

  • Power Plant Safety
    Avoid $500K-2M+ daily delay costs with advisors experienced in boiler, turbine, and high-voltage
    electrical safety oversight.
  • Pulp & Paper Mill Safety
    Execute annual shutdowns on schedule to minimize production loss. Expertise in digesters, recovery boilers, and chemical
    process safety.

Confined Space Excellence

  • WatchPoint Remote Monitoring
    Monitor multiple vessels simultaneously, reducing attendant costs by 30-40%. Complete oversight with real-time gas
    detection and two-way communication.
  • Engineered Ventilation Systems
    Put more workers in spaces safely with 28X exposure reduction. Eliminate CO alarm stoppages and smoke delays
    for efficient execution.
  • Confined Space Execution
    Maintain complete compliance with OSHA 1910.146 and NFPA 1670. Certified teams and 24/7 rescue coverage provide
    rapid emergency response.

Turnaround & Outage Services

  • Planning Phase
    Execute $10-50M+ turnarounds on schedule without costly delays. Comprehensive planning identifies risks early and
    ensures complete readiness.
  • Execution Phase
    Deploy 50-250+ professionals to maintain safety without slowing work. Integrated safety, logistics, and coordination keep
    turnarounds moving.

Advanced
Technology

WatchPoint confined space and SmartVent remote ventilation monitoring is proven on hundreds of refinery and power plant turnarounds.

  • TrackPoint materials tracking
  • 24 hour gas detection shortening
    the permit time to completion
  • Real-time analytics and KPI dashboards
Advanced Technology
PROVEN RESULTS

FCC Turnaround Confined
Space Excellence

Challenge

  • Control hexavalent chromium exposure in confined spaces during hot work on stainless and chrome steel.
  • Enable simultaneous and continuous work while downgrading PPE requirements if feasible.

OnPoint Solution

  • Engineered ventilation system designed for both general and local exhaust.
  • Dust filtration and air conditioning for worker comfort.
  • Ventilation technicians monitored performance, calculated air change rates, flow rates, and volumes continuously.

Results

CrVI exposure reduced from 300.5 µg/m³ to 10.9 µg/m³ (28X reduction)

Exposures well within 10x protection factor of half-face HEPA filter respirator

Multiple crafts able to enter vessels during hot work

Project finished at least two days ahead of critical path

Quote

"Overall schedule impact of using OnPoint with enhanced worker efficiency I estimate to be at least two days off of critical path."

— TAR Manager

Recent Project Experience

OnPoint has successfully deployed safety teams on major projects including:

250+

safety, logistics, WatchPoint, workforce transportation, materials management

Baton Rouge, LA

250+

safety and logistics, permit writers, safety advisors

Lemont, IL

250+

safety services, execution coordinators, materials management

Billings, MT

200+

safety and logistics, ventilation, materials management

Corpus Christi, TX

125+

WatchPoint, ventilation, safety and logistics, workforce transportation

Pascagoula, MS

100+

safety and logistics, execution coordinators, workforce transportation

Martinez, CA

Why Energy Leaders
Choose OnPoint

Energy Industry Heritage

Energy Industry Heritage

Born in Gulf Coast petrochemical with 35+ years of refineries, chemical plants, and power facilities.

PSM Expertise

PSM Expertise

Deep knowledge of process safety management from program development through execution and auditing.

Turnaround Excellence

Turnaround Excellence

Hundreds of successful turnarounds executed safely and on schedule.

Technology Leadership

Technology Leadership

WatchPoint, TrackPoint, SmartVent proven in energy environments.

Scale Capability

Scale Capability

From routine operations to 250+ person turnaround mobilizations.

Regulatory Mastery

Regulatory Mastery

Expert navigation of OSHA, EPA, and industry requirements.

Integration Advantage

Integration Advantage

Safety plus logistics plus coordination eliminates gaps.

NEXT STEPS

Ready to Elevate Energy Operations Safety?

Your energy operations demand safety expertise that prevents incidents and completes turnarounds on schedule. Schedule a comprehensive energy sector consultation. We'll assess your facility and develop a customized approach to reduce risks and execute turnarounds successfully.

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